New drug development and regulation from pre-clinical to clinical trials

2020-08-30T13:04:07+00:00July 7th, 2020|

Background and history

The FDA (US Food and Drug Administration) was established in 1901 as a bureau of the Chemistry Division of the Department of Agriculture. Five years later, a regulatory function was added to this bureau.  In 1938, a year after the tragic sulfanilamide elixir accident that killed 107 patients due to use of an untested, toxic solvent, the Federal Food, Drug and Cosmetic Act  was signed into law, regulating cosmetic and therapeutic devices.  By 1953, the FDA was affiliated with the department of Health Education & Welfare. From the 1950s to the 1980s, pre-market regulation of drugs was strengthened and expanded. As part of these new regulations, material concentration specifications had to be established and tested to increase and assure product safety. Moreover, standards of pharmaceutical material identity and quality were established.

In 1962, as a result of thalidomide use by pregnant women that caused birth defects in thousands of newborns in western Europe, improved drug safety and efficacy regulations were established. For the first time, US drug manufacturers were required to prove to the FDA the safety and effectiveness of their product before marketing. Today, the safety and efficacy of every new pharmaceutical product must be proven before it is approved for marketing.   FDA jurisdiction covers drugs, devices, biologics, food, dietary supplements, cosmetics, combination products, veterinary and tobacco products products regulation and registration. The FDA today is organized in five product-based centers:

  • the Center for Drug Evaluation and Research (CDER)
  • the Center for Biological Evaluation and Research (CBER)
  • the Center for Devices and Radiological Health (CDRH)
  • the Center for Food Safety and Nutrition (CFSAN)
  • the Center for Veterinary Medicine (CVM)

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Code of Federal Regulation (CFR)

The FDA receives its authority from the US congress in order to protecting and promoting  public health and enforce safety laws related to the products it regulates.

US laws are published in the weekly US Federal Register. The US Code of Federal Regulations (CFR) codifies the general and permanent rules and regulations that are published in the Federal Register. The CFR is divided into 50 titles that represent broad areas subject to federal regulation. It includes several volumes collected from each relevant FDA center. Title 21 (as in 21 CFR…) contains the regulations for Food and Drugs. Each title is further subdivided into sections or chapters on specific topics. For example, series 200 and series 300 deal with pharmaceuticals, series 600 deals with biologics and series 800 deals with medical devices.

FDA regularly communicates with the food and pharma industries asks for industry input on draft FDA documents and guidance. After a predetermined industry review period, new or revised laws and regulations are entered into the CFR. The CFR is periodically updated and made publicly available.

FDA also publishes regulatory guidelines, which reflect current FDA thinking about a specific topic and are recommendations  to industry for interpreting and applying the laws. Both draft and final FDA guidance is freely available to the public. Guidelines are considered not legally binding, but they assist manufacturers  in interpreting the legal requirements of the law. Alternatively, a different, justified, risk-based approach may be used  by industry to interpret and apply laws and regulations.

Center for Drug Evaluation and Research (CDER)

What is a pharmaceutical drug?

  • A chemically synthesized known structure product used to diagnose, cure, mitigate, treat or prevent a disease
  • Articles recognized in the official USP (United States Pharmacopeia) or other compendium (National Formulary, NF)
  • Articles intended for use in the diagnostics, cure, mitigation, treatment or prevention of disease in man or any other animals
  • Articles intended to affect the structure or any function of the body of man or other animals

CDER reviews applications for proprietary (brand name), generic, and OTC pharmaceuticals, manages US current GMP regulations for pharmaceutical manufacturing, determines prescription medications, monitors drug advertising, and collects and analyzes safety data about marketed pharmaceuticals. CDER is responsible for reviewing safety and efficacy data before, during and after new drug approval. Since 2003, new drugs and biological submission requests have been handled by the Office of New Drugs (prescription, generic or OTC) for safety and effectiveness before marketing. CDER monitors approved, marketed products and enforces actions to recall and remove low quality/risky products from the market. In recent years, many biological pharmaceutical products have been developed and submitted to FDA. To redistribute its workload and coordinate its expertise, FDA restructured it organization, and some products that were previously reviewed by CDER were moved to CBER oversight.

CDER regulations are mainly included in sections 200 and 300 of the 21 CFR

Research and development

Consultancy in a variety of areas including design, research labs and clean rooms, development technologies, investor business presentations, regulatory strategy, market analysis, clinical trial protocols, GLP, GCP, ISO 17025, calibration, CMC, professional training.

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Design and engineering

Designing factories, clean rooms and laboratories, engineering documentation, certification, technology selection, process engineering, and validation with a combination of theoretical knowledge, practical experience, and in-depth understanding of the biometrics regulation and principles and in accordance with the GxP principles.

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Manufacture and packaging

Consultancy in manufacturing plant design, development and engineering of manufacturing processes, selecting the most appropriate technology, process gable, technology transfer, GMP, process improvement, utilization optimization and improvement, employee training and equipment validation, systems, production processes and cleaning.

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GXP, Quality Validation

Advises, establishes, accompanies and upgrades systems of various types of quality management, executes GMP trainings and courses, assimilates the company’s GxP principles, ISO 13485, assures quality and prepares for global regulatory audits while conducting risk analysis and evaluation, equipment, systems, software, testing methods, manufacturing processes. And cleanliness until successfully audited.

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Regulation and registration

Regulatory consulting and drug registration, EMC, CE Mark, nutritional and cosmetic supplements in Israel and worldwide, building a smart regulatory strategy, helping to prepare documents and requirements in a professional manner, in a short time, outlining the product, shelf life and graphics, import certifications and meetings with regulatory bodies and up to approval .

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Software and systems

Digital healthcare consulting, software development and medical applications in accordance with 21CFR part 11 / Annex 11 / HIPAA / GDPR requirements, ISO 13485/27001/27799, CE marking, Risk Assessment, and software validation and control systems up to marketing approval.

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Center for Biological Evaluation and Research (CBER)

What is a biological pharmaceutical product?

A biological product is a product from a living source such as humans, animals, plants and microorganisms, that prevent, treat or cure disease or injuries in humans. Biological products are subjected to license under the public health service act.

CBER regulations are mainly included in section 600 of the 21 CFR

New drug development

New drug discovery and development is a prolonged process that requires high capital investments. New drug development begins with drug discovery, synthesis and screening process. The screening process usually will be supported by software and may include thousands of chemical and biological compounds that will be screened on in vitro and other models that will enable “go”/”no-go” decisions. The screening process can include synthetic or natural compounds, existing drugs or investigational drugs that failed in various clinical stages but which might be suitable for other therapeutic indications. At the end of the drug candidate screening process, the lead candidates are chosen for further research, based on bioinformatics, statistical techniques and additional models.

After several drug candidates are discovered, a study of their chemical/biological/physical and other relevant properties of the investigational drug product is conducted. Moreover, investigational drug product synthesis and purification methods should be developed. Drug candidates are usually tested and screened using in vitro models. After in vitro model testing, potential drug candidates are tested again using in vivo models (pre-clinical stage) for short- and long-term experimental animal studies , in order to evaluate the new investigational drug product efficacy and adverse effects (safety). In short-term animal studies, the researcher will collect data regarding the investigational drug product absorption, metabolism, extraction and short term toxicity (“ADME” and “Tox” studies). Long-term animal model studies analyze single- and repeat-dose effects on reproductive toxicity, carcinogenicity, carcinogenicity and geno-toxicity (mutations or mutagenicity), immunotoxicity, local tolerance and environmental effects of the investigational drug product in different animal species.

    לפרטים נוספים

    For further details

    FDA minimal requirements at the pre-clinical stages are a drug pharmacological profile, acute toxicity in two species and short-term toxicity studies. Usually, no formal obligation for good manufacturing practice (GMP) is required by the FDA at this stage. However, good laboratory practice (GLP) documentation is essential for regulatory submission. FDA requires GLP documentation for safety studies only (not for in vitro/in vivo efficacy studies) including animal toxicity, genotoxicity, supporting toxicokinetic and safety pharmacology studies in the pre-clinical stage, based on 21 CFR part 58 “Good Laboratory Practice for non-clinical laboratory studies”, to ensure with a high level of confidence that the investigational drug product is safe for clinical trials in humans.

    GLP enables regulatory authorities to assure that the data submitted is a true reflection of the results obtained from study and can therefore be relied upon as part of the product safety and risk assessments. Moreover, adhering to a high standard of work and according to GMP/GLP principles at the pre-clinical stage will ensure that the results are reliable, and may also provide higher levels of confidence and solid information for the company during any due diligence processes by potential investors. Although no FDA approval is required for pre-clinical stages, at he IND (Investigational New Drug) stage, retrospective review of the pre-clinical data will be conducted be the FDA. Therefore, GLP and GMP including good documentation practices (GDP) and other GxP requirements should be met, unless any additional animal testing may be required by the FDA before initiation of the (human) clinical stage.
    FDA pre-clinical guidelines are detailed in 21 CFR part 312.160.

    Pharmacodynamic (PD) & Pharmacokinetics (PK) studies: PD studies analyze the effect of a drug on the body, while PK studies analyze the body on the drug (ADME; absorption, distribution, metabolism and excretion).

    Pre-clinical stage termination: The main purpose of pre-clinical trials is to prove that the investigational drug product is safe (non-toxic) prior to clinical stage initiation, in addition to efficacy (pharmacology).

    FDA is not involved at the pre-clinical stages, but may retrospectively review the new drug development stages as part of the new investigational drug clinical stage, and usually focus on the pre-clinical drug safety results. After the pharmacodynamic (desired and non-desired effects) and toxicity profiles of the investigational drug product data are received, the clinical stage can be initiated. At the end of the pre-clinical stage, the sponsor can arrange a meeting with FDA, and then send documents and questions for the clinical stage of the investigational drug product.

    The Quality Assurance (QA) function at a company pursuing drug development is responsible for assuring the development process stages are being conducted in compliance with the regulatory standards required at the various development stages. QA should cover quality issues related to, among others, utilities, equipment, personnel, analytical methods, stability studies, procedures, records, monitoring, inspection and control and qualifications.

    Investigational New Drug  application (IND)

    After termination of the pre-clinical stage all pre-clinical data and a detailed clinical trial plan (in humans) are submitted to the FDA as part of the Investigational New Drug application (IND). It is recommended to add to the IND an “investigator brochure” with information about possible drug effects for use by the Institutional Review Board (IRB) and clinicians that will perform the clinical trial. If no response is received from the FDA within 30 calendar days, the clinical trial can be initiated.

    IND requirements and content:  The IND will include introduction, investigator brochure, study protocols, investigational plan, previous human experience, pharmacology and toxicology, investigator, facilities and navigational review board (IRB /ethics committee), manufacturing and control and additional information sections. The IND will include data that will cover the investigational drug chemical composition, pre-clinical data, investigator(s) qualification, clinical studies protocols, informed consent and IRB information, animal pharmacology and toxicology data, chemistry manufacturing and controls (CMC), previous human experience. For every clinical investigator, FDA form No. 1572 should be submitted. Informed consent is as defined in 21 CFR part 50, IRB review, and approval and reporting as defined in 21 CFR part 56 are required. The clinical study must be conducted according only to the relevant, current, approved protocol version. Changes in the protocol must be controlled, reviewed and approved by the sponsor. Records should follow good documentation practices (GDP), managed in a controlled manner and comply with 21 CFR part 312 requirements.

    EU Clinical Trial Application (CTA): The CTA is the European equivalent to the IND. In Europe, the Qualified Person (QP) should approve clinical batch release before using the investigational drug in clinical trials.

    Biochem has been advising biomedical companies for more than 13 years.
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